1. Reliable clamping and fixing device
The Blade Gantry Transfer Vehicle is designed with a special clamping and fixing device to prevent the blade from slipping. First of all, the design of the clamping device will be customized according to the shape and size of the blade. For large blades, a multi-point clamping method is adopted to ensure that the blade can be firmly fixed at all parts. For example, clamping points are set at the root, middle and tip of the blade, and these clamping points are in close contact with the blade through high-strength clamps. The contact surface of the clamp is usually made of soft and frictional materials, such as rubber or special non-slip composite materials, which can not only avoid scratching the blade surface, but also increase friction to prevent the blade from being displaced due to vibration or shaking during the transfer process. At the same time, the clamping device is equipped with a reliable locking mechanism, such as a hydraulic lock or a mechanical lock. Once clamped in place, it can ensure the stability of the clamping force during the entire transfer process and effectively prevent the blade from slipping.
2. Buffer and protective structure
In order to prevent the blade from being damaged during the transfer process, the transfer vehicle is equipped with a buffer and protective structure. A buffer pad is installed at the contact point between the gantry and the blade. These cushions are made of elastic materials, such as polyurethane foam or spring structures. When the transfer vehicle is bumped or vibrated during driving, the cushions can absorb energy and prevent the blades from directly colliding with the transfer vehicle structure. In addition, guardrails or protective plates are set around the body of the transfer vehicle. The height and spacing of the guardrails are carefully designed to prevent the blades from sliding off from the side in unexpected situations without hindering the transfer operation of the blades. The protective plates can prevent the collision of external objects with the blades, especially when the transfer vehicle passes through narrow passages or works close to other equipment, playing a role in protecting the blades.
3. Precise balance and stability design
The Blade Gantry Transfer Vehicle focuses on the design of balance and stability to prevent the blades from sliding off. In the design of the lifting mechanism of the transfer vehicle, a precise balancing system is equipped. For example, a counterweight or a hydraulic balancing device is used to ensure that when lifting the blades, the gantry is evenly stressed in front and behind and left and right, and the blades will not tilt or shake due to the offset of the center of gravity. In terms of the walking mechanism, the wheel layout of the transfer vehicle is optimized to ensure the stability of the vehicle during driving. The wheels are designed with wide wheel surface and low aspect ratio to increase the contact area with the ground and improve driving stability. At the same time, the transfer vehicle is also equipped with a level sensor and an automatic leveling system. When the vehicle is driving on an uneven road, it can automatically adjust the body posture to keep the blades in a horizontal state and reduce the risk of blades sliding or being damaged due to tilting.
4. Monitoring and early warning system
The transfer vehicle is equipped with a monitoring and early warning system to ensure the safe transportation of blades. A pressure sensor is set on the clamping device to monitor the clamping force in real time. If the clamping force fluctuates abnormally, it indicates that the clamping device may be loose or faulty, and the system will immediately issue an alarm to remind the operator to check. Vibration sensors and displacement sensors are installed at key parts of the gantry and the body. The vibration sensor can detect abnormal vibrations during the transfer process, and the displacement sensor can monitor the position change of the blade relative to the transfer vehicle. Once an abnormal situation is detected, such as signs of blade sliding or excessive external force, the early warning system will send a signal in time, allowing the operator to take appropriate measures to avoid blade sliding accidents.
